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THAKURIndustries

// Quality Assurance //

Quality Control & Certifications

Every component treated at Thakur Industries goes through a documented quality process — from pre-inspection to hardness testing and certification. OEM and export-ready standards.

Quality control and hardness testing at Thakur Industries
ISO-Process Standards

Every batch tested.
Every report documented.

Rockwell HRC testing on calibrated equipment — minimum 3 test points per batch.

ISO 9001

Quality System

55–62 HRC

Consistent Hardness

Test Reports

Every Batch

OEM Grade

Export Ready

Our 6-Step Quality Process

01

Pre-Process Inspection

Every incoming component is inspected for material grade, dimensional accuracy, and surface condition before heat treatment begins. Non-conforming parts are flagged immediately.

02

Controlled Induction Process

Our CNC-controlled induction systems maintain precise power density, heating time, and coil gap. Each parameter is set and locked per component specification to ensure repeatable results.

03

Real-Time Temperature Monitoring

Infrared pyrometers and temperature sensors monitor the surface temperature throughout the heating cycle. Deviations trigger automatic adjustment or process halt.

04

Quench Control & Verification

Polymer and water quench concentration, temperature, and flow rate are precisely controlled for every batch. This ensures uniform martensite formation and prevents cracking or soft spots.

05

Rockwell Hardness Testing

Every batch is tested on our calibrated Rockwell hardness tester. We verify surface hardness (HRC), core hardness, and case depth on sample pieces. Minimum 3 points tested per batch.

06

Hardness Report & Certification

A documented hardness test report is issued with every batch — showing component ID, material, target vs achieved HRC, case depth, and operator sign-off. Required for OEM and export orders.

Process Specifications

Surface Hardness Range45 – 65 HRC
Case Depth Range0.5mm – 10mm
Hardness Tolerance±2 HRC
Case Depth Tolerance±0.3mm
Distortion Control< 0.05mm (typical)
Materials QualifiedEN8, EN19, EN24, 4140, 4340, EN31, Tool Steel
Test MethodRockwell HRC (ASTM E18)
DocumentationHardness Test Report per batch

Certifications & Standards

ISO 9001 Quality Management

Our quality management system follows ISO 9001 principles — standardised process documentation, equipment calibration schedules, and traceability for every job.

OEM & Export Grade Standards

We supply induction-hardened components to OEMs and export manufacturers requiring documented quality assurance, dimensional accuracy, and consistent batch-to-batch repeatability.

Calibrated Testing Equipment

Our Rockwell hardness testers, case depth measurement instruments, and pyrometers are regularly calibrated. Calibration certificates available on request.

Full Traceability & Documentation

Each job is logged with component details, process parameters, operator ID, and test results. Records are maintained for a minimum of 2 years for re-inspection or audit purposes.

Quality & Certification FAQs

Documents We Provide

Every job at Thakur Industries comes with proper documentation for quality assurance, OEM compliance, and audit readiness.

Rockwell Hardness Test Report (per batch)
Case Depth Measurement Report
Process Parameter Sheet (on request)
Material Grade Confirmation
Batch traceability record
Metallurgical cross-section report (on request)
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